Showing posts with label toyota prius. Show all posts
Showing posts with label toyota prius. Show all posts

Tuesday, September 18, 2012

Toyota Nimh Battery offer and Patent Issues

Recently Toyota NZ announced that they will supply new NIMH battery pack for the Prius Generation One for $3500 installed. While The Battery Clinic applaud this move we do have our reservation as to how this can be achieved. Toyota have not used this type of batteries in their vehicles since 2000 but we will afford them the benefit of the doubt and really hope that they come through with their offer as this is the only way to keep the iconic vehicles running.

Another issue is that of the patent for the Nimh battery technology below an extract from Wikipedia


"Patent dispute with Panasonic EV Energy

Panasonic EV Energy (PEVE), a joint venture between Matsushita and Toyota begun in 1996, pioneered several advances in large-format NiMH batteries suitable for electric vehicles.
PEVE supplied higher capacity (28Ah-95Ah) NiMH batteries for use in Toyota, Honda, and Ford battery electric vehicles (BEVs) that began production in 1997.[32] PEVE's lower capacity batteries powered the hybrid electric vehicle (HEV) Toyota Prius, which was introduced in Japan in 1997, and sold 18,000 units in its first year of production,[33] as well as the first Honda Insight and, with Sanyo Electric Co, first generation Civic hybrid models. BEV production by major automakers ceased in the early 2000s, with most leased BEV vehicles crushed by their manufacturers, and replacement batteries unavailable for remaining vehicles.
A 2001 patent infringement lawsuit brought by ECD Ovonics and Ovonic Battery Company, Inc. against Matsushita, Toyota, and PEVE was settled in July 2004. Settlement terms called for cross-licensing between parties of current and future NiMH-related patents filed through December 31, 2014. The terms prevented Matushita, Toyota, and PEVE from selling certain NiMH batteries for transportation applications in North America until the second half of 2007, and commercial quantities of certain NiMH batteries in North America until the second half of 2010. Additionally, Ovonic Battery Co. and ECD Ovonics received a $10 million patent license fee, Cobasys received a $20 million patent license fee, $16 million of which was earmarked to reimburse legal expenses, and Cobasys would receive royalties on certain batteries sold by Matushita/PEVE in North America.[34]
Licensing terms were expanded in 2005, with PEVE granted further license to sell NiMH batteries for certain transportation applications in North America, in exchange for royalties paid to Cobasys through 2014.[35]

[edit]

Friday, September 2, 2011

Buying A Generation Three Prius

What to look for when buying a Generation Three Prius Hybrid ( 2003 - 200X )
Model : NHW20
Dimensions : 4445L 1725W 1465H
Year Manufactured : 2003 - 200X
Petrol Engine  : 76Hp, 1500cc
Electric Motor : 67Hp,  295 Nm torque
Max RPM : 5000, ( 0 - 100 ) 10.5 Secs
Battery : 201.6 volts, 45 Kg
Fuel Economy : 22 Km/L or 4.8L/100Kms

For those who don't know anything about and have never driven a hybrid - BEWARE.
Buy from a reputed dealer and one who knows and can support this new technology.
A hybrid is a great and reliable vehicle but because the electric motor and the petrol engine have to work together problems in engine side will affect the battery.

The Generation 3 Prius is a hatchback. It is a little longer and wider and more powerful than the Generation 2. As the new modular cell packs are used, these are easily available and there is no issues in getting replacement cells for the foreseeable future. The generation three cost a few thousand more than the Generation Two but if your budget can accommodate the extra cost it will be worth it.

As the battery voltage is boosted to 500 volts a weak battery reduces the boost voltage available and increases the current which can damage the inverter. It is important to ensure that the battery is always in good working order.

Look for the following
1) Vehicle must have a good reconditioned battery and a Power Jockey Installed.
Hybrid batteries last between 7 - 10 years. By now if the battery has not been reconditioned and a Power Jockey installed, the battery will soon fail and the car will be inoperable.




2) Check to ensure that the vehicle is fully maintained and serviced.
     Spark Plugs : 20,000 Kms if Irridium 100,000 Kms
     MAF Sensor : 80,000 Kms
     Oxygen Sensors : 120,000 Kms
     Service parts wear out and have to be replaced for the vehicle to operate efficiently.
     If possible a scan should be done to ensure that the sensors are working correctly.

If you take care to inquire about these two aspect of the vehicle, you can be assured that the vehicle will work for many years. The Battery Clinic assures us that the battery pack can last the life of the vehicle with the occasional battery repair and cell replacement every 2 to 3 years costing about $400.

The Petrol engine is tough and very reliable. It should be able to clock up 500,000 Kms and still show little wear and tear. For one the engine does not work all the time and it red lines at 4000 RPM compared to a normal petrol engine at 8000 - 12,000 RPM. Wear and tear compared to a standard vehicle is less than half.

The Electric motor will easily last the life of the vehicle. In 6 years of working with these vehicles I have not seen any motor fail.

Spare parts are available from wreckers and are well priced. Don't fall for those astronomical prices quoted for new parts by Toyota dealers. They are priced not to sell.

Buying A Generation Two Prius

What to look for when buying a Generation Two Prius Hybrid ( 2000 - 2003 )
Model : NHW11
Dimensions : 4305L 1595W 1465H
Year Manufactured : 1997 - 2000
Petrol Engine  : 44Kw, 1500cc
Electric Motor : 33Kw,  258 Nm torque
Max RPM : 4500, ( 0 - 100 ) 13.0 Secs
Battery : 273.6 volts, 52 Kg
Fuel Economy : 21 Km/L or 4.9L/100Kms

For those who don't know anything about and have never driven a hybrid - BEWARE.
Buy from a reputed dealer and one who knows and can support this new technology.
A hybrid is a great and reliable vehicle but because the electric motor and the petrol engine have to work together problems in engine side will affect the battery.

The Generation 2 Prius is slightly roomier and more powerful than the Generation1. As the new modular cell packs are used, these are easily available and there is no issues in getting replacement cells for the foreseeable future. These cost a few thousand more than the Generation One but if your budget can accommodate the extra cost it will be worth it.

Look for the following
1) Vehicle must have a good reconditioned battery and a Power Jockey Installed.
Hybrid batteries last between 7 - 10 years. By now if the battery has not been reconditioned and a Power Jockey installed, the battery will soon fail and the car will be inoperable.




2) Check to ensure that the vehicle is fully maintained and serviced.
     Spark Plugs : 20,000 Kms if Irridium 100,000 Kms
     MAF Sensor : 80,000 Kms
     Oxygen Sensors : 120,000 Kms
     Service parts wear out and have to be replaced for the vehicle to operate efficiently.
     If possible a scan should be done to ensure that the sensors are working correctly.

If you take care to inquire about these two aspect of the vehicle, you can be assured that the vehicle will work for many years. The Battery Clinic assures us that the battery pack can last the life of the vehicle with the occasional battery repair and cell replacement every 2 to 3 years costing about $400.

The Petrol engine is tough and very reliable. It should be able to clock up 500,000 Kms and still show little wear and tear. For one the engine does not work all the time and it red lines at 4000 RPM compared to a normal petrol engine at 8000 - 12,000 RPM. Wear and tear compared to a standard vehicle is less than half.

The Electric motor will easily last the life of the vehicle. In 6 years of working with these vehicles I have not seen any motor fail.

Spare parts are available from wreckers and are well priced. Don't fall for those astronomical prices quoted for new parts by Toyota dealers. They are priced not to sell.

Thursday, July 28, 2011

Using a Hybrid vehicle as a Generator

You can of course connect any inverter to the 12 volt battery of any vehicle and use AC output. The problem with using the alternator of a standard family saloon is that it is very inefficient. Most vehicles will only output around 300 watts and is insufficient to keep fridges and freezers running.

The energy density of 1 litre of petrol is about 8.7 kWh/L. In a standard vehicle the alternator can output between 300 - 700 watts. ( 1.5 - 7 amps at 12 volts depending on the condition of the alternator). You will also need to keep the vehicle's engine running continuously.

In the Prius, the Dc/Dc converter outputs about1300 watts to charge the 12 volt battery. The High Voltage Battery has a capacity of 1500 watts. As the capacity of this battery is drained down to 50%, the petrol engine will switch on to charge the HVB and switch off when the HVB it is fully charged.

You can connect any 1000 watts inverter to the battery of the hybrid car to use it as a generator to provide emergency power in a blackout or any place where you do not have access to mains power. There is no danger of engine overheating as it will shut down as soon as the HVB battery is fully charged. There is enough power to keep your fridges and lights running in an emergency.

You can also use this setup in your prius to run computers and instruments "on the go". If you do this  you should use a sine wave inverter or you may cause damage to your sensitive equipment.

Below is an example of a situation where this feature was used in a blackout.

[ #priusgenerator - http://bit.ly/VRtz6y  ]

For more information visit The Battery Clinic Ltd
_______________________________________________________

Pressed for Details: Hybrid car powers home during blackout

John Sweeney with the inverter that allowed him to power his home with his Prius during the recent power outage after the Dec. 11 ice storm. (Photo by Lisa Aciukewicz)
John Sweeney with the inverter that allowed him to power his home with his Prius during the recent power outage after the Dec. 11 ice storm. (Photo by Lisa Aciukewicz)
After losing our home’s power in the December ice storm, we used our Toyota Prius as an emergency generator for the four days we were without electricity. The story has spread across the Internet, and many people have asked Mary and me how we thought to use our car as an emergency generator, how we wired it up, and how well it worked. As background, I am an electrical engineer. My senior project in college (during the energy crisis of the 1970s) was a paper design of a hybrid car. This led me to closely follow the development of the Prius, as well as to purchase one of the earliest current-generation Priuses in Harvard. There are several online forums where people discuss the technical details of the car, and I watch and participate in them as time permits. In these forums people have described various means of getting emergency power out of the Prius.
Our summer house is a sailboat and we power it completely with the power of the wind. On the sailboat, we have two windmills that charge very large 12-volt batteries. We run the refrigerator, lights, computer, and navigation electronics from this stored energy. Part of the system is a large inverter that takes 12-volt direct current (DC) and creates 120-volt alternating current (AC), the same as standard household power. We use the 120-volt AC to run many appliances exactly as we would at home, such as a microwave oven, cell phone chargers, rechargeable flashlights, and standard laptop power adapters.
At home, we are very energy conscious, and we have a whole-house electric meter that sits on the counter in the kitchen, as well as several small “kill-a-watt” meters to measure the power used by individual appliances. Simply by being aware of our power usage, we cut our electric bill by roughly $50 per month.
With this background, it seemed like using the Prius along with an inverter would be a simple and cost-effective solution to our power-outage problem.
The 12-volt system in the Prius is slightly larger than that in a normal car because all the accessories such as coolant pumps and power steering are electrical rather than driven off the engine.

One of the components in the Prius is a specialized DC-DC converter that uses energy out of the drive battery at roughly 200 volts DC to create 12-volt DC. Twelve volts is the “nominal” voltage of a 12-volt power system in the Prius as well as other standard cars; in actual usage the 12-volt system runs from 13.7 volts to 14.4 volts. In the Prius, the DC-DC converter (which is equivalent to the alternator in a normal car) is limited to 100 amps. Power = volts × amps, so in the Prius, we can get a total of 13.7 × 100 = 1,370 watts out of the 12-volt system. From the online forums, it turns out that the internal Prius electronics take about 300 watts, which leaves about 1,000 watts available for external use, and I had a 1,000-watt inverter in my basement. How I did it
Because an inverter uses quite a bit of current, I put it close to the 12-volt source and used large diameter wires. In the 2004 and later model years, the 12-volt battery is located in the rear of the car on the passenger side, so I wired the inverter directly to the 12-volt battery, attaching the wires right to the bolts on the battery posts. This location also has an easy way to route the fat 12-volter wires, and leave the inverter sitting in the hatchback area semipermanently.
IF YOU WANT TO TRY THIS AT HOME
Here are some safety tips for readers tempted to try something similar:
1. Do not use an inverter larger than 1,000 watts because this can overload and damage the Prius 12-volt system. Keep in mind that running the inverter close to the 1,000-watt limit could also overload it because the startup power to many appliances greatly exceeds the steady-state power.
2. Follow normal safety procedures when dealing with the Prius 12-volt system. You should feel completely comfortable changing the 12-volt battery in the Prius by yourself before you attempt to make any changes to that system.
3. The Prius is a super low-emissions vehicle with a very efficient catalytic converter. In contrast, a standalone generator lacks a catalytic converter. Although the Prius is less risky than a standalone generator, the exhaust should be routed outside to eliminate the possibility of carbon monoxide poisoning. Carbon monoxide is extremely dangerous and has no odor.
I ran a long high-capacity extension cord from the 120-volt plug on the inverter into the house. Inside the house I plugged the “kill-a-watt” meter into the extension cord to make sure I wasn’t over the 1,000 watts the inverter/Prius could supply. From there, I plugged in the refrigerator and freezer that were stuffed full of our frozen food for Christmas dinner (remember that this was a freezing-rain storm, and because the temperature varied around freezing we could not simply put this food outside as many bloggers have suggested). In addition, we ran the woodstove fan, the TV (we get over-the-air HDTV so it didn’t matter that the cable system was out), and several lights at night.
In the Prius, I put the car in “ready” mode, which means it is completely on and ready to drive. I left it in park and applied the emergency brake. I also turned off all accessories, particularly the climate control system, headlights, and stereo because these use the most power. In this mode, the car is fully on, and the gasoline engine will start if the drive battery voltage gets low due to the draw on the 12-volt system. If the climate control system is on, the car will run the engine if it senses the need for heat or cooling.
In this mode, the gas engine ran roughly five minutes every half hour to charge the drive battery. Over the four days we ran the house from the Prius, we used about 17 kilowatt hours of energy, and the car burned about five gallons of gas.
This could have been done using a nonhybrid car, but it would also have to be on, which means the gas engine would be idling constantly. My other car uses about a half gallon per hour idling, so if a normal car had been used it would have burned 40 gallons of gas during the 80 hours of “emergency generator” usage.
I am not the first person to use the Prius in this manner, and I would like to give credit to the other folks in the Prius technical community who have done the research making this possible. Bob Wilson wrote up the same technique for the second-generation Prius (http://home.hiwaay.net/~bzwilson/prius/priups.html). “Hobbit” used an uninterruptible power supply tied into the current, third-generation Prius to run a sump pump (http://www.cleanmpg.com/forums/showthread.php?p=25346). “Hobbit” also explained how to change the 12-volt battery in the third-generation Prius and provided some good pictures of the battery location and hookup (http://www.techno-fandom.org/~hobbit/cars/prius-12V/ela/ela.html).
It would be possible to get much more power out of the car if you wanted to connect directly to the 200+-volt drive battery. However, this technique is probably best left to the car designers because they have the knowledge to design it safely and economically.
In summary, the Prius is ideally suited for use as an emergency generator, in addition to being a great car in its own right. I believe that this use of a car will seem normal in five to 10 years when we have plug-in hybrids and pure electric cars available to the general public. In addition, we will have implemented a “smart grid” that can charge the electric cars during nonpeak hours and potentially store renewable energy from intermittent sources such as wind and solar.

Thursday, February 11, 2010

Buying a Prius - FAQ

I am thinking of buying a Toyota Prius but I have been told that the batteries don't last forever and cost about $10,000 to replace.

Quoted prices for battery replacements :
Series 1 Prius (1997 - 2000 ) $12000
Series 2 Prius (2000 - 2003 ) $5000
Series 3 Prius ( 2003 - 2007 )  $ 3500

The Battery Clinic offer a recondition option for $1500. This comes with a 12 months warranty and continuing after warranty support of $500 to repair. This will ensure that we keep these vehicles running for as long as the it can pass a WOF.

How long do the batteries last?
The main HEV battery are like tyres and brake pads. They are consumables and wear out over time.
I have heard of taxis (Series 1) that have done over 500,000 Km on the same engine and battery.

If proper maintenance was carried out the battery will last much longer. Problem is that most garages and even Toyota dealers do not know how to maintain these vehicles correctly. Proper maintenance should include cleaning the air flow meter, the spark plug coils, spark plugs, coolants, 12 volt battery and HEV battery cell equalisation. It is important to realise that if the ICE engine is not performing at peak it will affect the battery and therefore electric engine.

The Toyota showroom in the town where I live is offering a new Prius at a reduced price does it mean that this model has been superceded by one with more advanced technology?

Manufacturers of vehicles always update their models. The real question here is if the older model last as long as standard vehicles given that their HEV battery pack has an expected life of 8 - 10 years. The short answer is that hybrid vehicles will outlast standard vehicles especially now when the battery clinic can recondition the battery pack and support it well into the future.

This vehicle has very low maintenance which means less parts that can fail. In addition depreciating parts such as brake pads, spark plugs and the internal combustion engine will last many times more than their counterparts in a standard vehicles.

We just removed the spark plugs from a vehicle that has done 170,000 kms. It is still on it's original set of spark plugs !! The gap has increased to about 3 times it's original but there is very little soot and oil deposited on the plugs.

Many of the problems seen with these vehicles are the result of poor maintenance mostly because it runs so well even without the maintenance and the standard garages including Toyota do not know what to do to maintain these vehicles properly.

At a guess with proper maintenance the expected life of the battery can be extended by as much as 5 years before it need reconditioning. Most of the damage done to the battery is a result of lost in power in the ICE from poor maintenance.

The engine has a 1500cc rating. Is this suitable for long distance travel?

 There are 2 engines in this vehicle. It is equivalent to a 2500CC standard vehicle but cost less than half to run. Long distance travel is actually very comfortable because the vehicle is so quiet and vibration free.

Make sure you give the Prius a good long test drive before you make your final decision. If in doubt bring it to an expert such as people at the battery clinic for their opinion. They will often give it for free

Friday, October 30, 2009

Reply to a Matt's question - Updated

i purchased a reconditioned battery from The Battery Clinic last year to get my car back on the road, which it did and ran great after fitting it. I was told that the battery computer would have to be replaced to get rid of the triangle as the computer gets damaged from overcharging.
Patrick i see that you're now able to have the battery computer repaired, do you know if there is any way to check for sure that its damaged also im guessing that driving the car with the computer in this state could cause damage to some cells? If so im hoping i can replace the damaged cells myself and get rid of the triangle with a repaired computer,
Matt

I nearly gave up repairing the battery and as luck would have it I found a company with an S2000 scanner who were able to clear the error code encoded in the battery computer. The triangle error is cleared but the problems which caused the battery to fail are still there.

Firstly the HEV battery is already more than 10 years old and wear and tear has reduced the battery's capacity. Reconditioning only replaces dead cells and increases the capacity to a working battery again but it will never have the full 100% capacity of a new battery. The advantage is that the hybrid car does not need a 100% capacity to operate at full power. It only need the battery to hold it's voltage for the short burst that is required of it.

The Air Flow Meter has probably never been changed since new and it should be replaced every 100,000 Kms. If this equipment is not functioning correctly it will cause the battery to fail. This is more important as the capacity of the battery is not 100%.

The spark plugs should also be changed every 10,000 Kms. These are just standard spark plugs and are not expensive to replace but will improve the performance of the ICE motor.

You can try to change the cells yourself by taking out the most suspect cells looking at the voltage. I can supply good cells. This is still not fullproof as some cells show good voltage and collapse only under high load. It is all relative so unless you know how much charge a cell has to start with you can't be sure if a cell collapse because it is bad or has low capacity.
After you have had it fixed then you must ensure that other problems with the car are not contributing. Usually the air flow meter.

Your battery is still under warranty so you could send it back to be reworked.

Saturday, March 7, 2009

Buying a Generation One Toyota Prius

What to look for when buying a Generation One Prius Hybrid ( 1997 - 2000 )
Model : NHW10
Dimensions : 4305L 1595W 1465H
Year Manufactured : 1997 - 2000
Petrol Engine  : 33Kw, 1500cc
Electric Motor : 30Kw,  225 Nm torque
Max RPM : 4000, ( 0 - 100 ) 14.5 Secs
Battery : 288 volts, 57 Kg
Fuel Economy : 20 Km/L or 5L/100Kms

For those who don't know anything about and have never driven a hybrid - BEWARE. You can easily end up buying a lemon. Buy from a reputed dealer and one who knows and can support this new technology.

Look for the following
1) Vehicle must have a good reconditioned battery and a Power Jockey Installed.
Hybrid batteries last between 7 - 10 years. By now if the battery has not been reconditioned and a Power Jockey installed, the battery will soon fail and the car will be inoperable.




2) Check to ensure that the vehicle is fully maintained and serviced.
     Spark Plugs : 20,000 Kms if Irridium 100,000 Kms
     MAF Sensor : 80,000 Kms
     Oxygen Sensors : 120,000 Kms
     Service parts wear out and have to be replaced for the vehicle to operate efficiently.
     If possible a scan should be done to ensure that the sensors are working correctly.

If you take care to inquire about these two aspect of the vehicle, you can be assured that the vehicle will work for many years. The Battery Clinic assures us that the battery pack can last the life of the vehicle with the occasional battery repair and cell replacement every 2 to 3 years costing about $400.

The Petrol engine is tough and very reliable. It should be able to clock up 500,000 Kms and still show little wear and tear. For one the engine does not work all the time and it red lines at 4000 RPM compared to a normal petrol engine at 8000 - 12,000 RPM. Wear and tear compared to a standard vehicle is less than half.

In New Zealand a fully reconditioned and Power Jockey equipped Generation One Prius sells for more than $5000. These vehicles are sought after because they still have a fuel economy of 20 Kms/litre. 

The Electric motor will easily last the life of the vehicle. In 6 years of working with these vehicles I have not seen any motor fail.

Spare parts are available from wreckers and are well priced. Don't fall for those astronomical prices quoted for new parts by Toyota dealers. They are priced not to sell.

Great opportunity to own a hybrid vehicle

One fact that goes unnoticed is that the Toyota Hybrid not only saves money on fuel but also cost less to maintain. The weakness is the HV battery.
The HV battery In the Toyota Hybrid was expected to last between 8 to 10 years. The HV battery in the series 1 hybrid manufactured between 1998 to 2000 are failing or have failed. The problem is that a replacement battery cost more than the car is worth.
The Battery Clinic is the only company that specialize in restoring and reconditioning these HV batteries and give them a new lease of life. We charge a fix fee of $1500 for this service.
Knowledge is power and we have had a few people bring in vehicles that they have bought for $2500 - $3000. We recondition the battery and they get a very good cheap vehicle for their commute.
This car still drives like new - very smooth and still gives the good fuel economy. At $5000 and the likelihood that the battery will last for another 5 years your cost of vehicle ownership is as low as it gets.
Our company owns 3 series hybrids for 3 years now and the only maintenance cost are the tyres, and oil. Because of regen from braking, brake pads do not wear out as fast.

Thursday, March 5, 2009

Hey Bro - It could be the 12 volt battery not the HV

Before you blame the HV battery in your hybrid vehicle, check out the 12 volt battery.
1) The dashboard lights up, the gear shift box shows, but when you turn the ignition key nothing happens. Sometimes you will see the dash dim and nothing happens.
2) The car starts but idiot light such as power steering etc shows but they still work and the vehicle seems to be working eratically.

Unlike normal petrol vehicles the 12 volt battery in the Toyota Prius Hybrid is not used to start the petrol engine. The problem here is that the 12 volt battery does not have enough charge to power the computers. Check the voltage of the 12 volt battery. It should be at least 12.5 volts.

If the battery is weak change it and presto - you are away again. This advise will probably save you some money as the local mechanic who may not know too much could charge you many hours to discover this problem or to not discover this problem!

Wednesday, March 4, 2009

Air Flow Meter, HEV Battery And How To Maintain A Hybrid

The Air Flow Meter

In a hybrid vehicle the single most important sensor is the Air Flow Meter. We cannot overstress how important this sensor is.

In the Generation 1 Prius 54 Kwh of power is provided by the internal combustion engine. If the
air flow meter is not working at 100% this full amount of power is never available. In a standard vehicle with 90 - 110 Kwh power you will not notice much difference, however in a hybrid the loss in power is compensated by the electric motor. This drains the HEV battery and usually leaves the HEV battery undercharged, leading to early battery failure.

A new HEV battery can handle this adequately but a reconditioned HEV battery with reduced capacity would struggle We have put in a perfectly good HEV battery is a vehicle with a faulty air flow meter and noticed the battery going down to yellow very quickly.


HEV Battery

The next most important component of a hybrid vehicle is the HEV battery. Assuming that all cells are working the battery always gives the full voltage and current to the electric motor. However how long it can maintain this depends on the state of the battery.

So the difference between a reconditioned HEV battery and a new HEV battery is the duration that the battery can maintain full power to the electric motor. As long as it can provide this power the battery will not out the triangle error.


However because the ICE motor charges the HEV battery the ICE motor is the more important component in this power chain. Keeping the ICE engine working at peak efficiency will keep the HEV battery healthy as well.

How to maintain the ICE motor.

Fortunately there is not really much to do to keep the ICE working at 100%.

1. The Air Flow Meter - If there is lack of power on acceleration clean or change
2. The Spark plugs - Change every 10,000 kms
3) Change motor oil when dirty.
4) Top up coolants in both reservoir

Loss in compression in the engine is a normal feature in standard vehicles. However in the hybrid vehicle even after clocking uo 150,000 Kms there is no appreciable loss in compression. This is because the engine does not run all the time and it works at much lower RPM. ( Notice that the motor oil is seldom black, and there is usually no oily deposits on the spark plugs. )

Battery Computer Fault - Series 1 Prius

Just last week we had a series 1 prius that has the battery charge indicator going wild. It would go halfway to full then to yellow with the tortoise appearing. By now our reconditioning process is perfected so we reconditioned it found the battery pretty dead but fixed it sucessfully even changing 6 dead cells.
When we put it back in the car we had the same problem so we drove it around thinking that we had to equalize the cells. This did not work so we had to take the battery out again. We tested the battery again with 100 amp load and found it to be very strong.
The suspicion then fell on the computer. We loaded the battery into another vehicle and lo and behold the same symptoms appeared. Wild jumping of the charge level indicator even though there was good power when the car was driven.
We changed the computer and all problems disappeared. First time that we have ever encountered a computer failure even though it did not bring up a battery fault.
What happened here was the computer software malfunction in the charge input sensors. This triggered a low battery to show the tortoise and reving up the petrol enging to charge and put in more power. It then sense that the battery if at full power immediately and went to half and 3/4 level immediately. Round and round we go as though there was very little charge in the batteries.
Anyone had this problem before?